Warning/Caution Label Locations SRS CAUTION LABELS: Refer to page 1-8. FROZEN BATTERY CAUTION BATTERY CAUTION RADIATOR BLEED PLUG CAUTION AIR CONDITIONING R-134a CAUTION (U.S.A only) EXPANSION TANK CAP CAUTION ENGINE COOLANT CAUTION PRECAUTION SPARK PLUG CAUTION TIRE INFORMATION ABS CAUTION ABS and BRAKE FLUID CAUTION RETRACTABLE HEADLIGHT CAUTION EMISSION CONTROL INFORMATION and VACUUM HOSE ROUTING […]
Transmission Assembly Installation NOTE: Check that the two dowel pins are installed in the clutch housing. Use only Super High Temp Urea Grease (P/N 08798-9002). 1. Place the transmission on the transmission jack, and raise it to the engine level. 2. Set the release fork to the clutch housing. 3. Install the two transmission housing […]
Dashpot System Description The dashpot is employed to slow the closing of the throttle valve during gear shifting or deceleration. DASHPOT DIAPHRAGM CHECK VALVE Attachments nsxe11117a (86 kB)
Driveshafts Special Tools 16−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Driveshafts Removal 16−3. . . . . . . […]
Oil Seal Installation 1. Install the oil seal into the transmission housing using the special tools as shown. DRIVER 07749-0010000 BEARING DRIVER ATTACHMENT 07965-SAO0600 OIL SEAL Replace. PILOT, 32 x 50 mm 07MAD-PR90200 2. Install the oil seal into the clutch housing using the special tools as shown. DRIVER 07749-0010000 SEAL DRIVER ATTACHMENT 07947-SD90100 or […]
Disassembly CAUTION: The bearing support and support base are made of aluminum. Be careful not to damage them when servicing. 1. Remove the intermediate shaft outer seal from the bearing support. OUTER SEAL Replace. 2. Remove the external circlip and internal circlip. INTERNAL CIRCLIP EXTERNAL CIRCLIP 3. Press the intermediate shaft out of the shaft […]
Special Tools Ref. No. Tool Number 07GAD — SD40101 07GAE — PG40200 07HAE — PL50100 07LAE — PX40100 07MAD — PR90100 07MAD — PR90200 07MAJ — PR90100 07746 — 0010500 07746 — 0010600 07749 — 0010000 07947 — SD90100 or 07947 — SD90101 07965 — SA00600 Description Bearing Driver Attachment Clutch Spring Compressor Bolt Assembly […]
A/T Gear Position Indicator A/T Gear Position Switch Test SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS section 24 before performing repairs or ser- vice. 1. Remove the console, then disconnect the 12-P and 2-P connectors from the A/T gear position switch. 2. Check for […]
Brake Booster Tests Functional Test 1. With the engine stopped, depress the brake pedal several times to deplete the vacuum reservoir, then depress the pedal hard and hold it for 1 5 seconds. If the pedal sinks, either the master cylinder is bypassing internally, or the brake system (master cylinder, lines, modulator, proportioning valve, or […]
Inspection/Installation NOTE: Lubricate all parts with ATF during assembly. 1. Assemble the parts below on the countershaft. NOTE: Do not install the O-rings during inspection. COTTERS 2ND GEAR SPACER 2ND GEAR THRUST NEEDLE BEARING 3RD GEAR NEEDLE BEARING THRUST NEEDLE BEARING 3RD GEAR COLLAR 3RD CLUTCH ASSEMBLY COUNTERSHAFT 2. Hold the 2nd gear against the […]