Clean all parts thoroughly in solvent and dry with compressed air.
Lubricate all parts with oil before reassembly.
NOTE:
This transmission uses no gaskets between the major housings; use liquid gasket (P/N 08718—0001).
If 20 minutes have passed after applying liquid gasket, reapply it and assemble the housings and allow it to cure
at least 30 minutes after assembly before filling the transmission with oil.
Always clean the magnet whenever the transmission housing is disassembled.
Disassembly/Reassembly, page
13-22
Disassembly/Reassembly, page
13-37
Disassembly/Reassembly, page
13-19
Removel, page 13-17
Installation, page 13-43
REVERSE SHIFT ARM
14 x 20 mm DOWEL PIN
10 x 20 mm DOWEL PIN
CLUTCH RELEASE HANGER
RELEASE HANGER SPRING
RELEASE BEARING GUIDE
40 x 68 x 12.5 mm OIL SEAL
Replace.
14 x 20 mm DOWEL PIN
CLUTCH HOUSING
VEHICLE SPEED SENSOR (VSS)
SENSOR DUMMY COVER
O-RING
Replace.
RELEASE BEARING GUIDE COVER
REVERSE SHIFT FORK ASSEMBLY
Disassembly/Reassembly, page
13-16
REVERSE IDLE GEAR SHAFT
ASSEMBLY
Disassembly/Reassembly, page
13-15
OIL GUIDE RING
90 mm WASHER
BEARING OUTER RACE
DIFFERENTIAL ASSEMBLY
See section 15
OIL GUIDE PLATE
44 x 72 x 23 mm NEEDLE BEARING
Inspect for wear and operation.
BEARING RETAINING PLATE
COUNTERSHAFT ASSEMBLY
Index, page 13-29
MAINSHAFT ASSEMBLY
Index, page 13-23
75 mm SPRING WASHER
32 x 46 x 7 mm OIL SEAL
Replace.
TRANSMISSION MAGNET
SHIFT FORK ASSEMBLY
OIL PUMP ASSEMBLY
CHANGE HOLDER ASSEMBLY
UPPER COVER
SELECT LEVER ASSEMBLY
BEARING OUTER RACE
75 mm THRUST SHIM
Selection.
CLAMP
BACK-UP LIGHT SWITCH
25 N.m (2·5 kg-m. 18 Ib-ft)
CLAMP
TRANSMISSION HANGER A
TRANSMISSION HANGER B
STAY
WASHER
Replace.
OIL FILLER PLUG
45 N.m (4·5 kg-m. 33 Ib-ft)
42 x 63 x 12.5 mm OIL SEAL
Replace.
WASHER
Replace.
DRAIN PLUG
40 N·m (4.0 kg-m. 29 Ib-ft)
36 mm SEALING BOLT
35 N.m (3.5 kg-m, 25 Ib-ft)
STRAINER COVER
O-RING
Replace.
STRAINER SET SPRING
OIL PUMP STRAINER
14 mm SEALING BOLT
33 N.m (3.3 kg-m, 24 Ib-ft)
SPRING (L. 25 mm)
STEEL BALL (3/8 in)
16 mm SEALING BOLT
42 N.m (4.2 kg-m. 30 Ib-ft)
SPRING (L. 25.1 mm)
16 mm SEALING BOLTS
42 N.m (4.2 kg-m. 30 Ib-ft)
SPRING (L. 30 mm)
STEEL BALL (5/16 in)
SHIFT LEVER ASSEMBLY
Removal, page 13-17
Installation, page 13-43
NEUTRAL POSITION SWITCH
25 N.m (2.5 kg-m, 18 Ib-ft)
TRANSMISSION HOUSING
OIL GUIDE PLATE
82 mm THRUST SHIM
Selection, page 13-41