Category: Manual Transmission

Transmission Reassembly SHIFT LEVER 3. Install the oil seal, select arm and select lever in the clutch housing. OIL SEAL Replace. SELECT LEVER 4. Install the differential assembly in the clutch housing. DIFFERENTIAL ASSEMBLY (cont’d) 1. Install the oil seal, shift arm and shift lever in the transmission housing. 8 x 1.0 mm SPECIAL BOLT […]

Shift Fork, Synchro Sleeve Clearance Inspection 1. Measure the clearance between each shift fork and its matching synchro sleeve. Standard: 0.45-0.65 mm (0.018-0.026 in) Service Limit: 1.0 mm (0.039 in) SYNCHRO SLEEVE SHIFT FORK 2. If the clearance exceeds the service limit, measure the width of the shift fork fingers. Standard: 1st/2nd Shift Fork: 8.9-9.0 […]

Reverse Idler Gear Shaft Assembly Removal 1. Remove the reverse shift arm from the clutch housing. REVERSE SHIFT ARM CLUTCH HOUSING 2. Shift the reverse shift fork to the driven gear side. 3. Lift the mainshaft assembly and reverse idler gear shaft assembly, then remove the reverse shift fork assembly. REVERSE SHIFT FORK ASSEMBLY 4. […]

Transmission Assembly Removal CAUTION: Use fender covers to avoid damaging painted surfaces. 1. Check and record the rear wheel alignment (see section 18). 2. Disconnect the battery negative (—), and positive (+) cables from the battery. 3. Drain transmission oil. Reinstall the drain plug with a new washer. Corrosion resistant bolt/nut 4. Remove the strut […]

Countershaft Assembly Inspection 1. Inspect the gear surfaces and bearing surfaces for wear and damage, then measure the countershaft at points A and B. Standard: A (Needle bearing surface): 43.974-43.990 mm (1.7313-1.7319 in) B (Ball bearing surface): 33.984—34.000 mm (1.3380-1.3386 in) Service Limit: A: 43.920 mm (1.7291 in) B: 33.930 mm (1.3358 in) NOTE: Inspect […]

Maintenance Transmission Oil NOTE: Check the oil at normal operating temperature (the cooling fan comes on), engine OFF, and the car on level ground. 1. Remove the oil filler plug, then check the level and condition of the oil. WASHER Replace. Proper Level OIL FILLER PLUG 45 N-m (4.5 kg-m. 33 Ib-ft) 2. The oil […]