Category: Steering

System Description Major Components The Electrical Power Steering system is composed of the following major components: • A steering gearbox that converts rotary operation of the steering wheel into transverse operation via a rack and pinion mechanism. Steering sensors and an actuating motor are incorporated. • A control unit that computes the optimum amount of […]

Steering Wheel Installation NOTE: Before installing the steering wheel, make sure the front wheels are straight ahead. CAUTION: Be sure to install the harness wires so that they are not pinched or interfering with other car parts. Do not replace the original steering wheel with any other design, since it will make it impossible to […]

EPS Control Unit Replacement SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS section 24 before performing repairs or ser- vice. 1. Remove the dashboard lower cover. DASHBOARD LOWER COVER 2. Turn up the floor mat, and remove the speaker cover and speaker. SPEAKER COVER SPEAKER […]

Inspection 1. Carefully clamp the gearbox in a vise with soft jaws. 2. Remove the boot bands. BOOT BAND Replace. LOCK WASHER Replace. (cont’d) 10 cm (0.4 in) STEERING INSPECTION ARM 07974-SD90000 60 mm (2.4 in) Preload Inspection: 3. Pull the boots away from the ends of the gearbox, unbend the tie-rod lock washers. 4. […]

Special Tools 17-55 17-63 17-23 17-61, 17-44 17-60 Main Menu Table of Contents Special Tools Ref. No. Tool Number Description Page Reformas ® 07MAc — SL00200 ® 07MAG — SL001DO ® 07 РА2 – 0010100 ® 07916 – SA50001 (5) 07974 – 5090000 Ball Joint Remover, 28 mm Ball Joint Boot Clip Guide SCS Service […]

Component Locations Index NOTE: • If an intact airbag assembly has been removed from a scrapped car or has been found defective or damaged during transit, storage or service, it should be deployed (see section 24). • Before removing the gearbox, remove the ignition key to lock the steering shaft. • After installing the gearbox, […]

Manual Steering Gearbox Removal/Installation NOTE: Before removing the steering gearbox, make sure the front wheels are straight ahead. 1. Remove the steering joint cover. STEERING JOINT COVER CLAMPCLIP 2. Remove the steering joint bolts, and disconnect the steering joint by moving the joint toward the column. STEERING JOINT STEERING JOINT BOLTS 22 N.m (2.2 kg-m, […]

Wiring Locations EPS CONTROL UNIT MAIN RELAY BOX POWER UNIT TORQUE SENSOR 6-P CONNECTOR/ STEERING WHEEL SPEED SENSOR 4-P CONNECTOR STEERING GEARBOX (TORQUE SENSOR/STEERING WHEEL SPEED SENSOR) UNDER-DASH FUSE/RELAY BOX TRANSMISSION CONTROL MODULE (TCM) 22-P CONNECTOR VEHICLE SPEED SENSOR (VSS) ALTERNATOR 4-P CONNECTOR EPS INDICATOR LIGHT Attachments nsxd17041a (108 kB)

Manual Steering Ball Joint Boot Replacement 1 . Remove the circlip and the boot. CAUTION: Do not contaminate the boot installation section with grease. 2. Pack the interior of the boot and lip with grease. LIP BOOT INSTALLATION SECTION 3. Wipe the grease off the sliding surface of the ball pin, then pack the lower […]

Power Unit Replacement 1. Remove the floor mat and speaker cover. 2. Disconnect the connector from the speaker and re- move the speaker by removing the bolt and nut. SPEAKER COVER 5. Remove the power unit by disconnecting the con- nector. 10 N.m (1.0 kg-m, 7 lb-ft) 3. Remove the power unit bracket. 4. Bend […]