Clean all parts thoroughly in solvent and dry with compressed air.
Lubricate all parts with oil before reassembly.
NOTE:
• This transmission uses no gaskets between the major housings; use liquid gasket (P/N 08718—0001).
If 20 minutes have passed after applying liquid gasket, reapply it and assemble the housings and allow it to cure
at least 30 minutes after assembly before filling the transmission with oil.
• Always clean the magnet whenever the transmission housing is disassembled.
CLUTCH RELEASE HANGER
RELEASE HANGER SPRING
RELEASE BEARING GUIDE
40 x 68 x 12.5 mm OIL SEAL
Replace.
14 x 20 mm DOWEL PIN
CLUTCH HOUSING
VEHICLE SPEED SENSOR (VSS)
DIFFERENTIAL SPEED SENSOR
O-RING
Replace.
RELEASE BEARING GUIDE COVER
REVERSE SHIFT FORK ASSEMBLY
• Disassembly/Reassembly, page
13-16
REVERSE IDLE GEAR SHAFT
ASSEMBLY
• Disassembly/Reassembly, page
13-15
OIL GUIDE RING
90 mm WASHER
BEARING OUTER RACE
DIFFERENTIAL ASSEMBLY
• See section 15
OIL GUIDE PLATE
44 x 72 x 23 mm NEEDLE BEARING
•Inspect for wear and operation.
BEARING RETAINING PLATE
COUNTERSHAFT ASSEMBLY
• Index, page 13-29
MAINSHAFT ASSEMBLY
• Index, page 13-23
75 mm SPRING WASHER
32 x 46 x 7 mm OIL SEAL
Replace.
TRANSMISSION MAGNET
SHIFT FORK ASSEMBLY
• Disassembly/Reassembly, page
13-22
OIL PUMP ASSEMBLY
• Disassembly/Reassembly, page
13-37
CHANGE HOLDER ASSEMBLY
• Disassembly/Reassembly, page
13-19
UPPER COVER
SELECT LEVER ASSEMBLY
• Removal, page 13-17
• Installation, page 13-43
REVERSE SHIFT ARM
14 x 20 mm DOWEL PIN
10 x 20 mm DOWEL PIN
BEARING OUTER RACE
75 mm THRUST SHIM
Selection.
CLAMP
BACK-UP LIGHT SWITCH
25 N-m (2.5 kg-m, 18 Ib-ft)
CLAMP
TRANSMISSION HANGER B
TRANSMISSION HANGER A
STAY
WASHER
Replace.
OIL FILLER PLUG
45 N-m (4.5 kg-m. 33 Ib-ft)
42 x 63 x 12.5 mm OIL SEAL
Replace.
WASHER
Replace.
DRAIN PLUG
40 N-m (4.0 kg-m, 29 Ib-ft)
36 mm SEALING BOLT
35 N-m (3.5 kg-m, 25 Ib-ft)
STRAINER COVER
O-RING
Replace.
STRAINER SET SPRING
OIL PUMP STRAINER
14 mm SEALING BOLT
33 N-m (3.3 kg-m, 24 Ib-ft)
SPRING (L. 25 mm)
STEEL BALL (3/8 in)
12 mm SEALING BOLT
22 N-m (2.2 kg-m, 16 Ib-ft)
SPRING (L. 24.2 mm)
16 mm SEALING BOLT COMP
42 N-m (4.2 kg-m, 30 Ib-ft)
STEEL BALL (5/16 in)
SHIFT LEVER ASSEMBLY
• Removal, page 13-17
• Installation, page 13-43
NEUTRAL POSITION SWITCH
25 N-m (2.5 kg-m, 18 Ib-ft)
TRANSMISSION HOUSING
OIL GUIDE PLATE
82 mm THRUST SHIM
• Selection, page 13-41