Category: Clutch

Slave Cylinder (Canada) Overhaul/Inspection Super High Temp Urea Grease (P/N 08798-9002). Brake Assembly Lube or equivalent rubber grease. SLAVE CYLINDER SPRING Install with small end facing piston. (Brake Assembly Lube) SLAVE CYLINDER BODY Inspect the cylinder wall for scoring and wear. (Brake Assembly Lube) BLEEDER SCREW 10 N-m (1.0 kg-m, 7 Ib-ft) SLAVE CYLINDER PISTON […]

Mid Plate Guide Replacement (cont’d) 5. Install the new mid plate guide with the screw installed. MII D PLATE GUIDE SCREW MI D PLATE 6. Install the washer, spring and guide collar, then remove the screw. GUIDE COLLAR SCREW SPRI NG WASHER MID PLATE GUIDE Install as shown. 7. Initialize the mid plate guides after […]

1st and 2nd Clutch Discs Inspection 1. Inspect the lining of the clutch disc for signs of slip- ping or oil. Replace it if it is burned black or oil soaked. 2. Measure the clutch disc thickness. Standard: 1st Clutch Disc: 8.3-9.0 mm (0.33-0.35 in) 2nd Clutch Disc: 7.6-8.3 mm (0.30-0.33 in) Service Limit: 1st […]

Pressure Plate, Clutch Disc, Mid Plate Removal 1. Install the special tools. RING GEAR HOLDER 07LAB – PV00100 or 07924 – PD20003 ADJUSTER NUT ADJUSTER BOLT BOLT ENGINE BLOCK NUT WASHER 2. To prevent warping, unscrew the pressure plate mounting bolts in a crisscross pattern in several steps, then remove the pressure plate and the […]

Replacement NOTE: Make sure all parts are clean before installation. 1. Thread and tighten a 4 mm screw into mid plate guide. MID PLATE GUIDE 4 x 0.7 mm SCREW Length of threads 30 mm (1.18 in) 2. Remove the guide collar, spring and washer. GUIDE COLLAR SCREW MID PLATE GUIDE 3. Remove the mid […]

Clutch Pedal Adjustment NOTE: • To check the switch, see section 23. • The clutch is self-adjusting to compensate for wear. CAUTION: If there is no clearance between the master cylinder piston and push rod, the release bearing is held against the diaphragm spring, which can result in clutch slippage or other clutch problems. 1. […]