Transmission Housing
Removal
NOTE: Place the clutch housing on two pieces of wood
thick enough to keep the mainshaft from hitting the
workbench.
1. Remove the back-up light switch, neutral switch
and speed sensor.
SPEED SENSOR
NEUTRAL
SWITCH
BACK-UP LIGHT SWITCH
2. Remove the sealing bolts, springs and steel balls.
3. Remove the upper cover, then remove the
transmission housing attaching bolts.
4. Remove the 36 mm sealing bolt.
ATTACHING
BOLTS
36 mm SEALING BOLT
SEARING
BOLT
SPRING
STEEL BALL
UPPER COVER
OIL GUIDE
PLATE
THRUST SHIM
6. Separate the clutch housing from the transmission
housing.
7. Remove the thrust shim and oil guide plate from the
transmission housing.
SNAP RING
SNAP RING PLIER
5. Expand the snap ring on the countershaft ball bear-
ing and remove it from the groove using a pair of
snap ring pliers.
Removal
NOTE: Place the clutch housing on two pieces of wood
thick enough to keep the mainshaft from hitting the
workbench.
1. Remove the back-up light switch, neutral switch
and speed sensor.
SPEED SENSOR
NEUTRAL
SWITCH
BACK-UP LIGHT SWITCH
2. Remove the sealing bolts, springs and steel balls.
3. Remove the upper cover, then remove the
transmission housing attaching bolts.
4. Remove the 36 mm sealing bolt.
ATTACHING
BOLTS
36 mm SEALING BOLT
SEARING
BOLT
SPRING
STEEL BALL
UPPER COVER
OIL GUIDE
PLATE
THRUST SHIM
6. Separate the clutch housing from the transmission
housing.
7. Remove the thrust shim and oil guide plate from the
transmission housing.
SNAP RING
SNAP RING PLIER
5. Expand the snap ring on the countershaft ball bear-
ing and remove it from the groove using a pair of
snap ring pliers.