nsxb15020a.pdf

Differential
Disassembly
1. Hold the differential in a bench vise using a special
tool, then remove the differential housing mounting
bolts in a crisscross pattern in several steps.
BENCH VISE
DIFFERENTIAL
INSPECTION TOOLS
07MAJ-PR90100
2. Remove the differential housing, then install the
special tools on the stopper plate as shown.
CLUTCH SPRING
COMPRESSOR
ATTACHMENT
07LAE-PX40100
STOPPER PLATE
DIFFERENTIAL
HOUSING
CLUTCH SPRING
COMPRESSOR
ATTACHMENT
07GAE-PG40200
CLUTCH SPRING
COMPRESSOR
BOLT ASSEMBLY
07HAE-PL50100
3. Compress the spring plate.
DIFFERENTIAL
HOUSING
4. Remove the stopper clip.
5. Remove the special tools, and then remove the stop-
per plate, spring plate, and 60 mm washer.
STOPPER CLIP
STOPPER PLATE
SPRING PLATE
60 mm WASHER
DIFFERENTIAL
HOUSING

6. Remove the 112 mm thrust shim, clutch discs,
clutch plates, and 102 mm washer.
112 mm
THRUST SHIM
CLUTCH PLATES
CLUTCH DISCS
102 mm WASHER
7. Remove the carrier assembly, central gear, clutch
plate, and clutch disc.
CARRIER
ASSEMBLY
CENTRAL GEAR
CLUTCH PLATE
CLUTCH DISC
8. Screw two 8 x 1.0 mm bolts into the threaded holes
in the differential housing cover to push it away from
the final driven gear.
NOTE: Turn each bolt two turns at a time to pre-
vent cocking the differential housing cover exces-
sively.
THREADED HOLES
FINAL
DRIVEN
GEAR
DIFFERENTIAL
HOUSING
COVER
8 x 1.0 mm
BOLTS