1st-hold, 2nd, 3rd and 4th: 120 mm (4.72 in)
Standards and Service Limits
Automatic Transmission — Section 14
Automatic Transmission — Section 14
Main Menu
Table of Contents
−∼ Automatic
2nd accamula»
↽∣⋮∟⊾−∘−⊏⊴⊻≓↼↗−−
Shifting device
and parking
brake control
Servo body
Transmission
Transmission — Section 14
Unit o( length: mm (¡nl
ME ASUFlEMENT
STANDARD (NEW)
Sealing ring Contact I.D.
_(ìev;rse shift torkrtinger thickness
Parking brake pawl
¡Parking gear
Shift fork shaft ⊔∘⋥∣⊲∣⊃≓
Shift fork shaft valve bore I.D.
Diameter of needle beanng contact, area
On mainshah and stator shaft
On mainshah 4th gear collar
mainshaft 1st gear collar
On countershafl (right side)
countershalt 3rd gear collar
countershah 4th gear
countershafl reverse gear collar
countershafl 1st gear collar
secondary shaft 2nd gear
Оп reverse idler gear „пап
Inside diameter
Mainshatt 1st gear
Mainshaft 4th gear
Countarshaft 1st gear
Countershatt reverse gear
Countersheft 4th gear
Countershaft 2nd gear
Countershaft 3rd gear
Secondary shaft 2nd gear
Reverse idler gear
Reverse idler shah holder
Marnshaft (5! gear collar length
Mainshalt 1st gear collar flange thickness
Countershaft reverse gear collar length
Countershatt reverse gear collar flange thickness
Diameter n( countershal! one-way clutch
Contact area
Diameter 0( parkan gear one-way clutch
contact area
35.060.35.025 (1577843791
5.96.5.00 (dzà-0(236)
moco-14.005 (03512035141
14.006-14010 (0.5514055161
14.011-14015(0551605518)
V 37.00037039 (1.457-1.458)
2398023.993 (0944-0945)
33975-339511 (13376-43382)
3297532.991 (1298—1299)
41.00541015 (1014-1015)
43.97543091 [1731—1732]
34.975—34.991 [1.377-1378]
30975-369531 (1.4557-1.4563)
33.975.33.991 (1.3376 1.3382)
36.975-36.991 (1.4557–1.4563)
1399014.000 (0.5508 0.5512)
38.000-38016(1496-1497)
40000-40016 (1.5748 1.5754)
40.00040016 (15748—15754)
4300043.016 (1993-1994)
41.00041016 (1.614-1615)
Involuted spline
5200052.019 (2.0472-20480)
43.00043016 (1 .693-1 .694)
18.007-18020 (07089—07094)
14.41644434 (0.5676 0.5683)
35.00-35.05 (1378-1080)
2.95-3.10 (0116-0122)
100016,05 (0.630-0632)
2.95305 (0116-0120)
&SBSS-88.895 (BASS-3.500)
72.212-72.225 (2943029435)
350511330)
5401021317
Wear or damage
Wear or damage
Wear or damage
1
. Wear or damage
Wear or damage
Wear or damage
Wear or damage
Wear or damage
73704511
SERVICE LIMIT
Wear or other defect
Wear or other defect
Marnshah ATF (Bed pipn OD. 11.47-11.48 (04516-04520) 11.45 (0.451)
Mainshafl ATF (eed pipu O.D. 597-598 (02350—02354) 5.95 (0.2343)
Malnshah sealing ring 37 mm thickness 1980-1995 (0078-0079) 1.80 (0.071)
Mainshaft bushing LD. 6018-6030(0236801374) 6.045 (0.238)
1150041.518(04528-04535) 11.53 (0.454)
Countershaft ATF feed pipe OD. 11.47—11.48 (04518-04520) 11.45 (0.451)
Countershah ATF feed (ripe O.D. 7.97-7.98 (03138-03142) 7.95 (0313)
Countershaft bushing Ll). &OOO-8.015 (0315-0316) 803 (0.316)
11.500—11.51B(04528—04535) 11.53 (0.454)
Secondary shaft sealing ring 35 mm thickness (BBO-1.995 (0078-0079) 1.80 (0.071)
Mainshah sealing ring groove width ⊽ 2025-2060 (0080-0081) 2.08 (0.082)
Secondary shaft sealing ring groove width 2025-2060 (0080—0081) 2.08 (0082)
(com’d)
3-7
Standards and Service Limits
Automatic Transmission (cont’d) — Section 14
Main Menu
Table of Contents
Standards and Service Limits
— Automatic Transmission (cont’d) — Section 14
MEASUREMENT
STANDARD (NEW)
SERVICE LIMIT
Transmission
(com’d)
Selector hub 0.D.
Thrust washer thickness
Mainshaft 4th gear right side
Mainshaft 4th gear left side
Meinshaft 1st gear right side
Mainshaft 1st gear left side
55.67-55.70 (2192-2163)
4.45-4.55 (0175-0179)
3.45-3.55 (0136-0140)
1.45-1 .50 (0057-0059)
143-250 (0096-0098)
35.425.35.440 (13947—13953)
35.44035455 (13953-13959)
35455-354470 (13959-13965)
35.470-35485 (13965—13970)
35.485-35.500 (13970-13976)
3550035.515 (13976—13982)
Countershafr 3rd gear collar length 1
2
3
4
5
б
Countershalt 2nd gear spacer length
Cotter thickness 1
2
3
4
5
6
7
8
9
10
1 1
12
13
14
15
16
Cotter retainer thickness 1
2
3
∃ 4
5
Countershafl reverse gear thrust washer
thickness
Countershaft 1st gear collar length
Thrust washer thickness
Countershaft 1st gear lefl side
Secondary shaft 2nd gear
Secondary shalt spacer 31 mm length
End play
Marnshah 4th gear
Mainshaft 1st gear
Countershatt 3rd gear
Countershaft 2nd gear
Countersheh 4th gear
Countershart reverse gear
Countershett Is( gear
Secondary shaft 2nd gear
Reverse idler gear
Secondary shaft 2nd gear
thrust was‘her depth “d”
(J
17.90-17.95 (0705-0707)
1075-2000 (0078-0079)
2000-2025 (0079-0080)
2025-2050 (0080-0081)
2050-2075 (0081-0082)
2075-2.100 (0082-0083)
2100-2125 (0083-0084)
2.125-2.150 (0084-0085)
2.150-2.175 (0085-0086)
2175-2200 (0086-0087)
2200-2225 (0087-0088)
2.225-2.250 (0088-0089)
2250-2275 (nass—0.090)
2275-2300 (0090-0091)
2.3002325 (0091-0092)
2325-2050 (0092-0093)
2350-2075 (0093-0094)
2.97-3.00 (O.117-0.118)
300-303 (0118-0119)
303-306 (0119-0120)
06-309 (0120-0122)
.OQ-3,12 (0122-0123)
ww
-1.50 (00570059)
›62.55 (2461-2463)
43-350 (0.135-04138)
.45-4.55 (0175-0179)
3.00-33.05 (1.299-1301)
0 0.22 (0004-0009)
8-033 (0003-0013)
3 (0-0001)
5 (0-0002)
0.11 (0002-0004)
.0
.0
5.
0.10-0.31 (0004-0012)
001-007 (0.0004-00028)
0.05-0.18 (0002-0007)
0 (0)
0-0.3 (0-0001)
003-006 (0001-0002)
006-009 (0002-0004)
0409-012 (0004-0005)
Wear or damage
Wear or damage
Wear or damage
1.40 (0.0551
Wear or damage
1.40 (0.055)
Wear or damage
Wear or damage
Adjust with a 3rd gear
collar or cotters
Adjust with a cutter retainer
Adjust with a thrust washer
Automatic Transmission — Section 14
Main Menu Table of Contents
. . . . Unit of length: mm (in)
— Automatic Transmissron — Section 14 – —
STANDARD (NEW)
MEASUREMENT —— w w y ń
O.D. Free Length No. ol Coils
Spring Idle shaft spring A .7 (0.224) 14.6 (0.575) ` 7.0
Servo datent spring 1.0 (0.039] 7.6 (0.299) 14.8 (0.538) 5.5
Regulator valve spring A 1.58 x 2.0 i .
‘0062 x 0079] 14.7 (0.579) 88.6 (3.488) 20.9
Regulator valve spring 8 1.8 (0.071) 9.6 (0.378) 44.0 (1.732) 14.7
Stator reaction spring 6.0 (0.236) 38.4 (1.512) 30.3 (1.193) 2.0
Torque converter check valve spring 1.1 (0.043) 8.4 (0.331) ⊦ 41.8 (1.646) 15.7
Relief valve spring 1.1 (0.043) 8.4 (0.331) 44.4 (1.748) 19.5
Cooler relief valve spring 1.2 (0.047) 8.4 (0.331) 35.7 (1.406) 16.5
Onavway relief valve spring 0.9 (0.035) 6.4 (0.252) 25.1 (0.988) 11.9
LSD relief valve spring 0.8 (0.031) 8.4 (0.331) 37.3 (1.469) 12.1
2nd orifice control valve spring 0.8 (0.031) 8.1 (0.319) 47.9 (1.886) 16.0
3rd orifice control valve spring 0.9 (0.035) 8.6 (0.339) 48.3 (1.902) 16.6
4th exhaust valve spring 0.6 (0.024) 7.6 (0.299) 24.4 (0.961) 7.9
Throttle valve В spring AIB/CID 0.9 (0.035) 7.1 (0.280) 29.0 (1.142) 12.6
1—2 shift valve spring 0.9 (0.035) 8.6 (0.339) 40.4 (1.591) 14.5
2-3 shift valve spring 0.8 (0.031) 7.0 (0.276) 43.7 (1.720) 21.2
3-4 shift valve spring 0.8 (0.031) 7.0 (0.276) 43.7 (1.720) 21.2
`Ist-hold accumulator spring 3.4 (0.134) 24.3 (0.957) 64.7 (2.547) 6.7
1st accumulator spring 2.3 (0.091) 20.0 (0.787) f 104.6 (4.118) 14.8
4th accumulator spring 3.0 (0.118) 18.0 (0.709] 84.5 (3.327) 12.8
2nd accumulator spring 3.3 (0.130) 20.2 (0.795) 78.0 (3.071) 11.8
3rd accumulator spring 3.2 (0.126) 19.0 (0.748) 88.6 (3.488) 14.3
Lack—up shift valve spring 1.0 (0.039) 8.6 (0.339) 51.3 (2.020) 19.8
Lock-up timing valve B spring 0.8 (0.031) 5.6 (0.220) 27.8 (1.094) 16.4
Lock-up control valve spring AIB/C 0.8 (0.031) 6.6 (0.260) 38.3 (1.508) 25-0
Servo control valve spring 1.0 (0.039) 8.1 (0.319) 53.5 (2.106) 20.8
Modulator valva spring All) 1.4 (0.055) 9.4 (0.370) 33.0 (1.299) 10.5
CPC valve spring Alli/C 1.0 (0.039) 6.8 (0.268) 32.1 (1.264) 15.6
4-3 kick down valve spring 0.9 (0.035) 6.6 (0.260) 30.7 (1.209) 12.9
3—2 kick down valve spring 10 (0.039) 6.1 (0.240) 27.1 (1.067) 13.4
2nd exhaust valve spring 1.0 (0.039) 6.1 (0.240) 27.1 (1.067) 13.4