M/T: Manual Transmission A / T : Automatic Transmission
Cooling — Section 10
Engine Lubrication — Section 8
Engine Block — Section 7
Main Menu
Table of Contents
ÿ Engine Block — Section 7 –
¡Unit of length: mm (in)
MEASUREMENT STANDARD (NEW) SERVICE LIMIT
Cylinder block Warpage of deck surface 0.07 (0.003) maxî‘k O. 10 (0.004)
Bore diameter A or I 90010-90020 (3.5437-35441) 9007 (3.546)
B or ∣∣ 9000090010 (3.5433-35437) 90.07 13.546)
Bore taper — 0.05 (0.002]
fiflfiporing Iimrt W 0.5 (002)
Piston Skirt 0,0. at 17mm (0.57m) from N0 LETTER (A) вжав—90004 (15427—35435) ⊽ ⋅ ∂⊖⋅⊟⊺≓∣∃∡⋮∣↴⊇⇅ ‘w
bottom of skirt B 89.97089994 (3.5424-35431) 89.96 (3.5417)
Clearance In cylinder —- 0.0825 (0.0032)
Groove width (for ring) Top 1.22-1.23 (00480-00484) 1.25 (0.0492)
Second 1.22-1 .23 (0.0480-00484) 1.25 (0.0492)
W ∙∙⇀⋯∙∙∙ ___ _vv_ W_ Oil 2805-2820 (01104-011101 2.34 (0.1118)
Connecting rod i End play installed on (:rankshatt ∙∙∙⇝⇀ 015-030 (0006-0012) 0.40 (0.016)
Piston ring FIing-to-groove clearance Top 0030-0055 (0001-0002) 0.13 (0.005)
П n _ _ 7 Second 0030-0055 (0001—0002) 0.13 (0.005)
Ring end gap Top 025-040 (0.010-0.016) 0.60 (0.024)
Second 035-050 (0014-0020) 0.75 (0.030)
_ i Oil 7_020-_0_70 (0008-0028) 0.80 (0.031)
Crankshaft Main journal diameter 63976-64000 (2.5187-25197) —
Journal taper 0.005 (0.0002) max. 0.010 (0.0004)
Rod journal diameter 40976-50000 (1 .9676-1 `9685) ÿ
Journal out—ofaround 0.004 (00002) max. 0.006 (0.0002)
End play 010-035 (0004-0014) 0.45 (0018)
_ Runout _ 0.015 (0.0006) max. 0.03 (0.001)
Bearings Main bearingatorlournal oil clearance 0024-0048 (00009-0.0019) 0.050 (0.0020)
*Win _ Rod bearing~to~juurnal oil clearance 0040-0060 (00016-00024) 0060 (00024)
*Ń Engine Lubrication — Section 8 й—
MEASUREMENT STANDARD (NEW) SERVICE LIMIT
Engine oil Capacity Y (US qt, Imp qt) 6.3 (6.7, 5.5) for engine overhaul
7 5.0 (5.3, 4.4) for oil change, including filter
Oil pump “ЕЁЫасетепЬШуЭ qt. Imp qt)/min @rpm 68 (72, 60) @6‚OOO
Inner-to-outer rotor radial clearance 0.02-0.1B(0001-0.007) 0.20 (0.008)
Pump housing-to-oute( rotor radial clearance 0.10-0.19 (0004-0007) 020 (0.008)
_ Pump housing-to-outer rotor axial clearance 002-007 (0001-0003) 0.12 (0.005)
Relief valve Pressure setting with (in temperature 176°F (80°C)
kPa (kg/cm2, psi] at idle 7o (0.7, 10) min.
i W at 3,000 грт 350 (3.5, 50) min.
⇁ Cooling — Section 10 ⋉
MEASUREMENT STANDARD (NEW)
Radiator Engine coolant capacity E [US qt, Imp qt) M/T: 16.0 (16.9. 14.1) for overhaul
(Expansion tank
∁∂∟
including engine, heater, cooling]
line and expansion tank
Expansion tank capacity 2.1 t’
(2.2 US qt, 1.8 Imp qt)
12.0 (12.7. 10.6) for coolant change
A/T: 16.5 (17.4,
12.0 (12.7.
14.5) for overhaul
10.6) for coolant change
Opening pressure kPa (kg/cm2, psi)
95-125 (095-1 .25, 14-18)
Thermostat Start to open “F (”(3) 169-176 (76-80)
Fully open °F (°C) 194 (90)
≓≓≓≓≓≓≓≓≓≓≓≓≓≓≓ M _ yalvgïtw at fully open 10 (0.39) min.
iiwiater pump Displacement( (US q), Imp qt)lmin @rpm W LSD (159, 132) (076411034777 MW _mw
Cooling fan Thermoswitch “ON” temperature (low) °F (°C) 183±2 (84± 1.2)
Thermoswitch “OFF” temperature (low) °F (°C) Subtract 11±3 (6±2) from the actual “ON” tempera-
ture (low)
Thermoswitch “ON” temperature (high) “F (DC) 194:2 (90: 1.2)
Thermoswnch “OFF” temperature (high) “F (“Cl Subtract 11 +3 ((5+ 7) hom the actual “ON” tempera
M/T: Manual Transm
ission A/T: Automatic Transmission
lure (high)
3-3
Cooling — Section 10
Engine Lubrication — Section 8
Engine Block — Section 7
Main Menu
Table of Contents
ÿ Engine Block — Section 7 –
¡Unit of length: mm (in)
MEASUREMENT STANDARD (NEW) SERVICE LIMIT
Cylinder block Warpage of deck surface 0.07 (0.003) maxî‘k O. 10 (0.004)
Bore diameter A or I 90010-90020 (3.5437-35441) 9007 (3.546)
B or ∣∣ 9000090010 (3.5433-35437) 90.07 13.546)
Bore taper — 0.05 (0.002]
fiflfiporing Iimrt W 0.5 (002)
Piston Skirt 0,0. at 17mm (0.57m) from N0 LETTER (A) вжав—90004 (15427—35435) ⊽ ⋅ ∂⊖⋅⊟⊺≓∣∃∡⋮∣↴⊇⇅ ‘w
bottom of skirt B 89.97089994 (3.5424-35431) 89.96 (3.5417)
Clearance In cylinder —- 0.0825 (0.0032)
Groove width (for ring) Top 1.22-1.23 (00480-00484) 1.25 (0.0492)
Second 1.22-1 .23 (0.0480-00484) 1.25 (0.0492)
W ∙∙⇀⋯∙∙∙ ___ _vv_ W_ Oil 2805-2820 (01104-011101 2.34 (0.1118)
Connecting rod i End play installed on (:rankshatt ∙∙∙⇝⇀ 015-030 (0006-0012) 0.40 (0.016)
Piston ring FIing-to-groove clearance Top 0030-0055 (0001-0002) 0.13 (0.005)
П n _ _ 7 Second 0030-0055 (0001—0002) 0.13 (0.005)
Ring end gap Top 025-040 (0.010-0.016) 0.60 (0.024)
Second 035-050 (0014-0020) 0.75 (0.030)
_ i Oil 7_020-_0_70 (0008-0028) 0.80 (0.031)
Crankshaft Main journal diameter 63976-64000 (2.5187-25197) —
Journal taper 0.005 (0.0002) max. 0.010 (0.0004)
Rod journal diameter 40976-50000 (1 .9676-1 `9685) ÿ
Journal out—ofaround 0.004 (00002) max. 0.006 (0.0002)
End play 010-035 (0004-0014) 0.45 (0018)
_ Runout _ 0.015 (0.0006) max. 0.03 (0.001)
Bearings Main bearingatorlournal oil clearance 0024-0048 (00009-0.0019) 0.050 (0.0020)
*Win _ Rod bearing~to~juurnal oil clearance 0040-0060 (00016-00024) 0060 (00024)
*Ń Engine Lubrication — Section 8 й—
MEASUREMENT STANDARD (NEW) SERVICE LIMIT
Engine oil Capacity Y (US qt, Imp qt) 6.3 (6.7, 5.5) for engine overhaul
7 5.0 (5.3, 4.4) for oil change, including filter
Oil pump “ЕЁЫасетепЬШуЭ qt. Imp qt)/min @rpm 68 (72, 60) @6‚OOO
Inner-to-outer rotor radial clearance 0.02-0.1B(0001-0.007) 0.20 (0.008)
Pump housing-to-oute( rotor radial clearance 0.10-0.19 (0004-0007) 020 (0.008)
_ Pump housing-to-outer rotor axial clearance 002-007 (0001-0003) 0.12 (0.005)
Relief valve Pressure setting with (in temperature 176°F (80°C)
kPa (kg/cm2, psi] at idle 7o (0.7, 10) min.
i W at 3,000 грт 350 (3.5, 50) min.
⇁ Cooling — Section 10 ⋉
MEASUREMENT STANDARD (NEW)
Radiator Engine coolant capacity E [US qt, Imp qt) M/T: 16.0 (16.9. 14.1) for overhaul
(Expansion tank
∁∂∟
including engine, heater, cooling]
line and expansion tank
Expansion tank capacity 2.1 t’
(2.2 US qt, 1.8 Imp qt)
12.0 (12.7. 10.6) for coolant change
A/T: 16.5 (17.4,
12.0 (12.7.
14.5) for overhaul
10.6) for coolant change
Opening pressure kPa (kg/cm2, psi)
95-125 (095-1 .25, 14-18)
Thermostat Start to open “F (”(3) 169-176 (76-80)
Fully open °F (°C) 194 (90)
≓≓≓≓≓≓≓≓≓≓≓≓≓≓≓ M _ yalvgïtw at fully open 10 (0.39) min.
iiwiater pump Displacement( (US q), Imp qt)lmin @rpm W LSD (159, 132) (076411034777 MW _mw
Cooling fan Thermoswitch “ON” temperature (low) °F (°C) 183±2 (84± 1.2)
Thermoswitch “OFF” temperature (low) °F (°C) Subtract 11±3 (6±2) from the actual “ON” tempera-
ture (low)
Thermoswitch “ON” temperature (high) “F (DC) 194:2 (90: 1.2)
Thermoswnch “OFF” temperature (high) “F (“Cl Subtract 11 +3 ((5+ 7) hom the actual “ON” tempera
M/T: Manual Transm
ission A/T: Automatic Transmission
lure (high)
3-3